1. Optimized mechanical structure design
The mechanical structure design of the Water Pump Series minimizes noise and vibration while ensuring efficient operation of the pump body. The core parts of the pump body include the rotor, stator, pump body, and front and rear covers. The precision design and manufacturing of these parts are the basis for achieving low noise and low vibration.
Rotor integrated injection molding design:
The rotor of the water pump adopts an integrated injection molding design, which means that the rotor has no seams and separate parts, avoiding the vibration and noise caused by part contact or imbalance in traditional designs. The injection molding integrated structure not only improves the stability of the rotor, but also ensures that it runs more smoothly during high-speed operation, reducing vibration caused by imbalance.
Glue filling design of stator and pump body:
The stator and pump body of the water pump are filled with glue, which can effectively absorb the vibration caused by movement. The glue filling design ensures a close connection between the pump body and the stator, thereby reducing the noise caused by loose connections or gaps.
Split front and rear cover design:
The front and rear covers of the water pump adopt a split design, which can reduce the vibration transmission during the operation of the pump body and effectively reduce the noise level.
2. Low-noise motor and noise reduction technology
The motor of the water pump is its core driving part, and the design of the motor directly affects the noise level of the water pump. The Water Pump Series especially adopts a high-efficiency low-noise motor, and achieves its noise control below 50dB through a series of noise reduction technologies.
Optimized motor housing and cooling design:
The motor housing adopts an optimized design, which not only enhances the heat dissipation effect of the motor, but also effectively reduces the noise generated by air flow when the motor is running. In addition, the cooling system inside the motor is carefully designed to ensure that the motor remains low temperature during long-term operation, while avoiding noise and vibration problems caused by overheating.
Precise control of the motor drive system:
The motor drive system of the water pump adopts precise PWM (pulse width modulation) control technology, which can adjust the speed of the motor according to the change of load, so that it can maintain the operating state under different working environments. Through precise control, the working noise and vibration of the motor are effectively suppressed.
Application of noise absorbing materials:
In order to further reduce noise, special noise absorbing materials are applied to the motor housing and pump body of the Water Pump Series. These materials can effectively absorb and isolate noise, ensuring that the sound of the water pump will not spread to the surrounding environment when it is working.
3. Dynamic balancing and shock absorption technology
In addition to the mechanical structure and motor design, dynamic balancing and shock absorption technology also play a vital role in the low noise and low vibration performance of the water pump. The Water Pump Series uses advanced dynamic balancing technology to ensure the stability of the water pump during operation.
Dynamic balancing calibration:
During the production process, the rotor and pump body of the water pump have undergone strict dynamic balancing calibration to ensure that there will be no excessive vibration caused by imbalance when running at high speed. This calibration technology can effectively reduce friction and collision of mechanical parts, thereby reducing noise.
Built-in shock absorption system:
The Water Pump Series uses a built-in shock absorption system to absorb vibrations through elastic materials and buffers. These shock absorption systems can not only reduce the vibration of the water pump during operation, but also reduce the noise transmission caused by vibration, making the noise control of the water pump even better.